Umatshini wokuCofa kweOyile yeSesame
Intshayelelo yeCandelo
Kwi-oyile ephezulu yezinto eziphathekayoďź imbewu yeesame, iya kufuna ukucofa kwangaphambili, emva koko ikhekhe uye kwi-workshop yokukhutshwa kwe-solvent, i-oyile iya ekucoceni. Njengeoli yesaladi, isetyenziselwa i-mayonnaise, i-salad dressings, i-sauces, kunye ne-marinades. Njengeoyile yokupheka, isetyenziselwa ukuqhotsa kuzo zombini iintengiso kunye nokupheka ekhaya.
Umgca wokuvelisa ioli yeSesame
kuquka: Ukucoca----cofa----ukucoca
1. Ukucoca (ngaphambi konyango) ukusetyenzwa komgca wokuvelisa ioyile yesesame
Ngokuphathelele ukucocwa kokucoca umgca wemveliso yeesame, Kubandakanya ukucocwa, ukuhlukana kwamagnetic, i-flake, ukupheka, ukuthambisa njalo njalo, onke amanyathelo alungiselelwe isityalo sokucofa ioli.
2. Ukucofa ukusetyenzwa kumgca wokuvelisa ioyile yesesame
Emva kokucoca (unyango lwangaphambili), i-sesame iya ku-processing processing. Ngokubhekiselele kwisesame, kukho iintlobo ezi-2 zomatshini wokucofa ioyile kuyo, umatshini wokucinezela ioyile ye-screw kunye nomatshini wokucofa ioyile ye-hydraulic, sinokuyila isityalo esicinezelayo ngokwesicelo somthengi.
3. Ukucokiswa kwenkqubo yokuvelisa ioyile yesesame
Emva kokucinezela, siya kufumana ioyile yesesame ekrwada, emva koko ioyile iye kwisityalo sokusulungekisa.
I-flowchart yokucoca i-oyile yesesame ekrwada--I-Degumming kunye ne-Deacidification--Decolorizathin--Deodorization---Ioli yokupheka esulungekileyo.
Ukuqaliswa komatshini wokucoca ioli yesesame
I-Neutralization: I-oyile ekrwada iphuma ngempompo yokutya kwe-oyile esuka kwitanki yeoli, ize ngokulandelayo ingene kwisitshintshi sobushushu se-oyile ekrwada ukuze ibuyise inxenye yobushushu emva kokulinganisa iphinde ifuduselwe kubushushu obufunekayo ngesifudumezi. Emva koko, ioli ixutywe kunye ne-metered phosphoric acid okanye i-citric acid kwi-phosphate tank kumxube wegesi (M401), kwaye ingena kwi-tank conditioning (R401) ukwenza i-phospholipids engabonakaliyo kwi-oyile itshintshe kwi-phospholipids e-hydratable. Yongeza i-alkali yokungathathi hlangothi, kunye nobuninzi be-alkali kunye noxinzelelo lwesisombululo se-alkali kuxhomekeke kumgangatho weoli ekrwada. Ngokusebenzisa isifudumezi, i-oyile engathathi hlangothi ifudunyezwa kwiqondo lobushushu (90℃) ilungele ukwahlulwa kwe-centrifugal ukususa i-phospholipids, i-FFA kunye nobunye ukungcola kwi-oyile ekrwada. Emva koko ioli iya kwinkqubo yokuhlamba.
Ukuhlamba: kusekho malunga ne-500ppm yesepha kwi-oyile engathathi hlangothi kwisahluli. Ukususa isepha eseleyo, yongeza kwi-oyile malunga ne-5 ~ 8% yamanzi ashushu, kunye nobushushu bamanzi 3 ~ 5 ℃ ngaphezulu kweoli ngokubanzi. Ukufezekisa umphumo ozinzile wokuhlamba, yongeza i-phosphoric acid okanye i-citric acid xa uhlamba. Ioli exutywe kwakhona kunye namanzi kwi-mixer ifudunyezwa kwi-90-95 ℃ nge-heater, kwaye ingena kwi-separator yokuhlamba ukuze ihlukanise isepha eseleyo kunye namanzi amaninzi. Amanzi anesepha kunye ne-oyile angena kwi-oyile yokwahlulahlula i-oyile emanzini. Bamba ngakumbi i-oyile ngaphandle, kwaye amanzi amdaka akhutshwa kwisikhululo sokucoca ugutyulo.
Inqanaba lokumisa i-vacuum: kusekho umswakama kwioli ukusuka kwi-separator yokuhlamba, kwaye umswakama uya kuchaphazela ukuzinza kweoli. Ke ioyile e-90℃ kufuneka ithunyelwe kwi-vacuum drier ukususa ukufuma, emva koko i-oyile ephelelwe ngamanzi iye kwinkqubo yokususa umbala. Ekugqibeleni, pompa ioyile eyomileyo ngepompo enkonkxiweyo.
Inkqubo eqhubekayo yokuCocwa koMbala
Umsebenzi ophambili wenkqubo yokucima umbala kukususa i-oyile pigment, intsalela yeenkozo zesepha kunye neeoni zetsimbi. Ngaphantsi koxinzelelo olubi, indlela yokuxuba yomatshini edityaniswe nomxube we-steam iya kuphucula umphumo we-decoloring.
I-oyile ye-degummed iqala ingene kwisifudumezi ukuze ifudunyezwe kwiqondo lobushushu elifanelekileyo (110℃), ize ke iye kwitanki yokuxuba umhlaba owenziwe ngebleach. Umhlaba owenziwe ibleaching uhanjiswa ukusuka kwibhokisi ye-low bleaching ukuya kwitanki yethutyana ngomoya. Umhlaba we-bleaching wongezwa ngokulinganisa okuzenzekelayo kwaye ulawulwa ngokudibeneyo kunye neoli.
Ioli exutywe ne-bleaching earth iphuphuma kwi-decolorizer eqhubekayo, eshukunyiswa ngumphunga ongenamandla. I-oyile eguqulwe umbala ingena kwizihluzo ezibini ezitshintshanayo zamagqabi ukuba zihluzwe. Emva koko i-oyile ehluziweyo ingena kwitanki yokugcina i-oyile eguqulwe umbala ngesihluzo sokhuseleko. Itanki yokugcina i-oyile ethotyiweyo iyilwe njengetanki yokufunxa enombhobho ngaphakathi, ukuze kuthintelwe i-oyile edityanisiweyo idibane nomoya kwaye ibe nefuthe kwixabiso layo leperoxide kunye nokubuyiselwa kombala.
Inkqubo eQhubekekayo yokuCocisa Ukukhupha Ivumba
I-oyile eguquliweyo evunyiweyo ingena kwi-spiral plate yokushisa ubushushu ukuze iphinde ifumane ubushushu, kwaye ngokulandelayo iye kuxinzelelo oluphezulu lobushushu bomphunga ukuze ifudunyezwe kubushushu benkqubo (240-260℃) ize ingene kwinqaba yokuvumba. Uluhlu oluphezulu lwenqaba edibeneyo yokulahla i-deodorization yisakhiwo sokupakisha esisetyenziselwa kakhulu ukususa amacandelo okuvelisa ivumba njenge-fatty acid yamahhala (FFA); umaleko ongezantsi yinqaba ipleyiti leyo ikakhulu ukuphumeza isiphumo eshushu decoloring kunye nokunciphisa ixabiso peroxide yeoli zero. I-oyile esuka kwinqaba yokukhupha ivumba ingena kwisitshintshi sobushushu ukuze ibuyise ubushushu obuninzi kwaye yenze olunye utshintsho lobushushu ngeoyile ekrwada, emva koko ipholiswe ukuya kuma-80-85℃ ngesipholileyo. Yongeza i-antioxidant efunekayo kunye ne-flavour agent, kwaye emva koko upholise i-oyile ngaphantsi kwe-50℃ kwaye uyigcine. Izinto eziguquguqukayo ezifana ne-FFA ezivela kwinkqubo yokukhupha ivumba zihlulwe yimbambi yokupakisha, kwaye ulwelo olwahluliweyo yiFFA kwiqondo lobushushu eliphantsi (60-75℃). Xa inqanaba lolwelo kwitanki yethutyana liphezulu kakhulu, i-oyile iya kuthunyelwa kwitanki yokugcina yeFFA.
| Hayi. | Uhlobo | Ubushushu obushushu(℃) |
| 1 | Inkqubo eqhubekayo yokuCocwa koMbala | 110 |
| 2 | Inkqubo eQhubekekayo yokuCocisa Ukukhupha Ivumba | 240-260 |
| Hayi. | Igama leworkshop | Umzekelo | QTY. | Amandla(kw) |
| 1 | Extrude Press Workshop | 1T/h | Iseti e-1 | 198.15 |
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