I-Palm Oli yokuCofa umgca
Inkcazo
I-Palm ikhula kuMzantsi-mpuma we-Asia, eAfrika, emazantsi ePacific, nakwindawo ethile yetropiki eMzantsi Melika.Yavela eAfrika, yaziswa eMzantsi-mpuma Asia ekuqaleni kwenkulungwane ye-19.Umthi wesundu wasendle kunye nesiqingatha sasendle e-Afrika obizwa ngokuba yi-dura, kwaye ngokuzala, uvelisa uhlobo olubizwa ngokuba yi-tenera enesivuno esikhulu se-oyile kunye neqokobhe elibhityileyo.Ukususela kwi-60s kwinkulungwane edlulileyo, phantse yonke imithi yesundu yoRhwebo i-tenera.Iziqhamo zesundu zinokuvunwa unyaka wonke.
I-Ofisi yesiQhamo ibandakanya ioli yesundu kunye nefayibha, kwaye i-kernel yenziwa ikakhulu yi-oyile ye-kernel enexabiso eliphezulu, i-Amylum, kunye ne-Nutritional Components.Ioli yesundu yeyokupheka ubukhulu becala kwaye i-oyile yePalm kernel isetyenziselwa izinto zokuthambisa.
Inkcazo yeNkqubo yeTekhnoloji
Ioli yesundu iqulethwe kwi-palm pulp, i-pulp inomswakama ophezulu kunye ne-lipase ecebileyo.Ngokwesiqhelo sithatha indlela yokushicilela ukuyivelisa kwaye le teknoloji ikhulile kakhulu.Phambi kocinezelo, iziqhamo ezitsha ziya kuthatyathelwa kwisibulali-ntsholongwane kunye nesisibhula ukuze sinyangwe kwangaphambili.Emva kokulinganisa i-FFB, ilayishwa isidluliseli seFFB ngokulayisha irempu, emva koko iFFB iya kuhanjiswa kwisibulali-ntsholongwane esithe nkqo.I-FFB iya kwenziwa inzala kwi-sterilizer, i-FFB iya kufudunyezwa kwaye ivalwe amatyeli amaninzi ukunqanda ukuba i-lipase ifakwe emanzini.Emva kokucoca, i-FFB isasazwa nge-bunch conveyor yi-mechanical bunch feeder kwaye ifake umatshini wokubhula owahlula iziqhamo zesundu kunye nenqwaba.Isixa esingenanto sigqithiselwa kwiqonga lokulayisha kwaye sithuthwe sisiwe ngaphandle kwendawo yomzi-mveliso ngexesha elimiselweyo, isixa esingenanto singasetyenziswa njengesichumiso kunye nokusetyenziswa kwakhona;Isiqhamo sesundu esigqithise isibulali-ntsholongwane kunye nokulungiswa kwe-thresher kufuneka sithunyelwe kwi-digester kwaye emva koko siye kwi-special screw press ukufumana i-oyile yesundu ekrwada (CPO) kwipulp.Kodwa ioli yesundu ecinezelekileyo iqulethe amanzi amaninzi kunye nokungcola okufuneka kucaciswe ngetanki yomgibe wesanti kwaye iphathwe yi-vibrating screen, emva koko i-CPO iya kuthunyelwa kwicandelo lokunyanga isikhululo sokucacisa.Malunga nekeyiki yefibre emanzi eveliswa ngokucinezela isikrufu, emva kokwahlula indongomane, iya kuthunyelwa kwindlu yebhoyila ukuze itshiswe.
Ikeyiki yefiber emanzi iqulethe i-fiber emanzi kunye ne-nut emanzi, i-fiber iqulethe malunga ne-6-7% yeoli kunye namafutha kunye namanzi ambalwa.Ngaphambi kokuba sicinezele i-nut, kufuneka sihlukanise i-nut kunye ne-fiber.Okokuqala, i-fiber emanzi kunye ne-nati emanzi ingena kwi-conveyor ye-cake breaker ukuze iqhekeke, kwaye ubukhulu becala i-fiber kufuneka yahlulwe yi-pneumatic fibre depericarper system.Indongomane, ifayibha encinci kunye nokungcola okukhulu kuya kwahlulwa ngakumbi ligubu lokupholisha.I-nut eyahluliweyo kufuneka ithunyelwe kwi-nut hopper ngokusebenzisa inkqubo yokuthutha i-pneumatic nut, kwaye emva koko yamkele i-ripple Mill ukuze iqhekeze i-nut, emva kokuqhekeka, ininzi yeqokobhe kunye ne-kernel iya kwahlulwa yinkqubo yokwahlula umxube oqhekekileyo, kunye nomxube oseleyo. ye kernel & iqokobhe ngena kwibhafu yodongwe ekhethekileyo inkqubo yokwahlulahlula.Emva kolu cwangciso, sinokufumana i-kernel esulungekileyo (Umxholo weqokobhe kwi-kernel <6%), ekufuneka idluliselwe kwi-kernel silo ukuze yome.Emva kokufuma okomileyo njenge-7%, i-kernel iya kuhanjiswa kwi-bin yokugcina i-kernel ukuze igcinwe;Ngokuqhelekileyo umthamo we-kernel eyomileyo yi-4%.Ngako oko yoqokelelwa de ibe mininzi, ize ke ithunyelwe kwindawo yokusila ioli yesundu;Kwiqokobhe elahluliweyo, kufuneka ligqithiselwe kwiqokobhe lomgqomo wexeshana njengesibaso sebhoyila esecaleni.
Emva kwetanki yesikrini kunye nesanti yesibatha sesanti, ioli yesundu kufuneka ithunyelwe kwitanki yeoli ekrwada kunye nobushushu, emva koko impompelwe itanki yokucacisa eqhubekayo ukwahlula i-oyile ecociweyo ethunyelwa kwitanki ye-oyile esulungekileyo kunye ne-oyile yodaka ethunyelwa kwitanki yodaka. emva kokuba i-oyile ye-sludge kufuneka iphonswe kwi-centrifuge ukuze ihlukane, ioli eyahluliweyo ingena kwitanki yokucacisa eqhubekayo kwakhona;Ioli ecocekileyo kwi-tank yeoli ecocekileyo kufuneka ithunyelwe kwi-oyile yokucoca i-oyile, kwaye emva koko ifake i-vacuum dryer, ekugqibeleni ioli eyomileyo kufuneka ifakwe itanki yokuqokelela.
Iiparamitha zobuGcisa
Umthamo | 1 TPH | Amaxabiso okukhutshwa kwe-oyile | 20~22% |
Umxholo we-oyile kwi-FFB | ≥24% | Umxholo weKernel kwiFFB | 4% |
umxholo weqokobhe kwiFFB | ≥6~7% | Umxholo weFayibha kwiFFB | 12~15% |
Isiqulatho seqela elingenanto kwiFFB | 23% | Cinezela umlinganiselo wekeyiki kwiFFB | 24% |
Umxholo we-oyile kwi-bunch engenanto | 5% | Ukufuma kwinqwaba engenanto | 63% |
Isigaba esiqinileyo kwisiqwenga esingenanto | 32% | Umxholo we-oyile kwikhekhe lokushicilela | 6% |
Umxholo wamanzi kwikhekhe lokushicilela | 40% | Isigaba esiqinileyo kwikhekhe lokushicilela | 54 % |
Umxholo weoli kwi nut | 0.08 % | Umxholo we-oyile kwisigaba esinzima semitha emanzi | 1% |
Umxholo we-oyile kwimitha eqinileyo | 3.5% | Isiqulatho se-oyile kumanzi amdaka okugqibela | 0.6% |
Isiqhamo kwi-bunch engenanto | 0.05% | Iyonke kwilahleko | 1.5% |
Ukutsalwa ngokufanelekileyo | 93% | I-Kernel Recovery esebenzayo | 93% |
I-Kernel kwiibhantshi ezingenanto | 0.05% | Umxholo weKernel kwi-cyclone fiber | 0.15% |
Umxholo weKernel kwi LTDS | 0.15% | Umxholo we-kernel kwiqokobhe elomileyo | 2% |
Umxholo we-kernel kwiqokobhe elimanzi | 2.5% |