I-Rice Bran yoMveliso we-oyile ye-Rice
Intshayelelo yeCandelo
Ioyile ye-Rice bran yeyona oyile etyiwayo esempilweni kubomi bemihla ngemihla.Inomthamo ophezulu we-glutamin, okhusela ngokufanelekileyo isifo sentliziyo ye-blood-vascular.
Kuyo yonke imveliso yeoyile yebran yerayisi, kubandakanywa iindibano zocweyo ezine:
Iworkshop yerayisi yonyango lwangaphambi konyango, iworkshop yerayisi ye-rice bran oil solvent, iworkshop yokusulungekisa ioyile yebran, kunye neworkshop yerayisi yokucoca ioli.
1. Unyango lwangaphambili lwe-Rice Bran:
Ukucocwa kwerayisi →i-extrusion → ukomisa → ukuya kwindawo yokusebenzela yokugrumba
Ukucoca: Yamkela isahluli samagnetic ekususeni ubumdaka bentsimbi kunye nebran yerayisi kunye nesisefo esaphukileyo sokwahlula irayisi ukwahlula ibran yerayisi kunye nerayisi entle eyaphukileyo.
I-Extrusion: Ukwamkela umatshini we-extruder unokuphucula isivuno seoli ye-rice bran kunye nokunciphisa ukusetyenziswa.I-extrusion, kwelinye icala, inokwenza isisombululo se-lipase kwi-rice bran idluliselwe phantsi kobushushu obuphezulu kunye nemeko yoxinzelelo oluphezulu, emva koko uthintele i-rancidity yeoli ye-rice bran;Kwelinye icala, i-extrusion inokwenza i-rice bran ibe yi-porous material grain, kwaye inyuse imathiriyeli ye-bulk density, emva koko iphucule i-permeability kunye nesantya sokutsalwa kwe-solvent esabela kwizinto eziphathekayo.
Ukomisa: I-bran yerayisi ekhutshiweyo iqulethe malunga ne-12% yamanzi, kwaye okona kumanzi kugqwesa i-7-9%, ngoko ke, kufuneka kubekho iindlela ezisebenzayo zokomisa ukufezekisa ukufuma okusemgangathweni.Ukwamkela i-counter-current dryer kungenza amanzi kunye nobushushu buhlangabezane neemfuno zenkqubo yokulandelelana, kunye nokuphucula isivuno seoli, kunye nomgangatho we-oyile.
2. Utsalo lwesinyibilikisi se-oyile yebran etyebileyo:
Intshayelelo emfutshane:
Kuyilo lwethu, umgca wokutsalwa wenziwa ikakhulu kwiinkqubo ezilandelayo:
Inkqubo yokutsalwa kwe-oyile: yokutsala i-oyile kwi-Expanded rice bran ukuze ufumane i-Miscella engumxube we-Oli kunye ne-Hexane.
Inkqubo Yokunyibilikisa Ukutya Okumanzi: yokususa iNyibiliko kwiSidlo esiManzi kunye nokuthotywa kwesidlo esomileyo ukuze ufumane iMveliso yoKutya esele igqityiwe ikufanelekele ukutyiswa kwezilwanyana.
I-Miscella Evaporation System: yokuphuphuma kunye nokwahlula i-Hexane ngaphandle kwe-Miscella phantsi koxinzelelo olubi.
I-Oil Stripping System: yokususa ngokucokisekileyo i-Solvent eyintsalela ukuvelisa i-Oli eKrwada esemgangathweni.
I-Solvent Condensing System: yokubuyisela kunye nokujikeleza ukusetyenziswa kwe-Hexane.
INkqubo yokuFumana i-oyile yeParafini: ukufunyanwa ngakumbi kwerhasi ye-Hexane eshiyekileyo isala emoyeni nge-oyile yeParafini ukunciphisa ukusetyenziswa kwe-Solvent.
3. Ukusulungekiswa kweOli yeBran yerayisi:
i-oyile yebran yerayisi ekrwada →i-degumming&dephosphorization →i-deacidification →Ukufaka i-bleach →ivumba elimnandi →i-oyile esulungekisiweyo.
Iindlela zokucokisa:
Ukusulungekiswa kweoyile kuhambelana nokusetyenziswa kunye neemfuno ezahlukeneyo, kusetyenziswa iindlela zomzimba kunye neenkqubo zemichiza ukulahla ukungcola okuyingozi kunye nezinto ezingafunekiyo kwioyile ekrwada, ukufumana ioyile eqhelekileyo.
4. Ukuthotywa kweOyile yeBran Bran:
Ukukhupha iwax kuthetha ukusebenzisa iyunithi yokukhenkcisa, ukususa umthwebeba kwioyile.
Intshayelelo yezixhobo eziphambili
Ukupholisa kwangaphambili
Itanki yokupholisa kwangaphambili esetyenziswa apha ukunciphisa iqondo lobushushu kuqala, nto leyo egcina ixesha lokupholisa kwitanki yecrystallizer.
Crystallization
Ioli yokupholisa iqhutywe ngokuthe ngqo kwitanki yekristallizer ye-crystallization.Isantya esishukumisayo sicotha ngexesha le-crystallization, ngokubanzi i-5-8 revolutions ngomzuzu, ukwenzela ukuba ioli iphekwe ngokulinganayo kwaye isiphumo esifanelekileyo se-crystal siphumelele.
Ukukhula kwekristale
Ukukhula kwekristale kulandela icrystallization, ebonelela ngemeko yokukhula kwewax.
Hluza
Ioli yekristale ihluzwa ngokuzicinezela kuqala, kwaye xa isantya sokuhluza sihamba, ipompo ye-screw eguquguqukayo iyaqaliswa, kwaye ukuhluzwa kwenziwa xa kuhlengahlengiswa kwisantya esithile sokujikeleza ukuze ukwahlula ioli kunye ne-wax.
Iingenelo
Ubuchwephesha obutsha bokwahlulahlulwa okuveliswe yinkampani yethu kunobuchwephesha obuphezulu, umgangatho ozinzile.Thelekisa ubuchwephesha bobuchwephesha bendabuko bokongeza uncedo lokucoca, entsha ineempawu ezinje:
1. Akukho mfuneko yokongeza nayiphi na i-agent aid aid, iimveliso zendalo kwaye ziluhlaza.
2. Ukucoca ngokulula, ioli yemveliso inesivuno esikhulu.
3. I-stearin ecocekileyo yemveliso ecocekileyo, ayinayo i-arhente yokucoca kwaye inokusebenzisa imveliso ye-stearin etyiwayo ngokuthe ngqo, akukho ngcoliseko.
Iiparamitha zobuGcisa
Iprojekthi | I-Rice Bran |
Amanzi | 12% |
Ukufuma | 7-9% |